In the quest for sustainable practices, researchers, led by Rajeev Roychand from RMIT University in Melbourne, Australia, have proposed an innovative idea: incorporating waste coffee grounds into concrete to enhance its strength. The global coffee consumption of over 2 billion cups daily results in a staggering 60 million tons of wet coffee waste annually, with most being underutilized or discarded.

This waste, often released as methane in landfills, contributes to greenhouse gas emissions. The researchers discovered that by roasting coffee grounds in the absence of oxygen, they could create biochar, which, when added to concrete as a sand substitute, increased its strength by 30%.

Coffee Waste Turned into Eco-Friendly Building Material for Stronger Construction
(Photo : Pixabay/eliasfalla)
Coffee Waste Turned into Eco-Friendly Building Material for Stronger Construction

Transforming Coffee Grounds into Concrete

Engineer Rajeev Roychand underscored the environmental challenges linked to the disposal of organic waste, highlighting the emission of significant amounts of greenhouse gases such as methane and carbon dioxide, contributing to climate change.

The escalating global construction market adds to the demand for resource-intensive concrete, intensifying environmental issues. RMIT engineer Jie Li emphasized the environmental impact of widespread natural sand extraction, typically from river beds, driven by the burgeoning construction industry.

A circular economy approach, suggested by Li, could address these challenges, aiming to divert organic waste from landfills and safeguard precious resources like sand.

The team tackled the challenge of incorporating organic waste into concrete with an innovative pyrolysis method, avoiding chemical weakening issues. The process involved subjecting coffee waste to temperatures exceeding 350 °C without oxygen, producing biochar.

This carbon-rich biochar, created through the breakdown of organic molecules, enhances concrete strength by bonding with the cement matrix.

While the approach holds promise, the researchers stress the need for a thorough evaluation of the coffee-enhanced cement's long-term durability. Rigorous testing is ongoing to assess its performance under freeze/thaw cycles, water absorption, and abrasions.

In a broader strategy, the team explores biochar from various organic waste sources, including wood, food waste, and agricultural by-products. RMIT engineer Shannon Kilmartin-Lynch, influenced by an Indigenous perspective focused on "Caring for Country," is dedicated to sustainable material life cycles and minimizing landfill impact.

The research, titled "Transforming Spent Coffee Grounds into a Valuable Resource for the Enhancement of concrete strength" published in the Journal of Cleaner Production, presents innovative ways to significantly diminish organic waste destined for landfills.

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Experts Evaluate Technological Potential of Coffee Grounds in Large-scale Concrete Production

Kypros Pilakoutas, a construction innovation professor at the University of Sheffield, acknowledges the study's technological intrigue but questions its scalability for large-scale applications.

He emphasizes the challenges associated with collecting and processing vast amounts of coffee waste, considering the costs involved. Pilakoutas is skeptical about the cost-effectiveness of pyrolysis and doubts the long-term durability enhancement of concrete through increased carbon concentrations.

In response, Rajeev Roychand, the study's lead researcher, counters that waste collection is already a common practice, and companies in Australia are actively recycling coffee waste. He contends that the cost of pyrolysis, mainly tied to initial equipment investment, is outweighed by the benefits of converting waste into a valuable by-product.

Roychand highlights the potential for decreased cement content and environmental impact with a 30% strength increase. Strong interest observed, ongoing collaborations for field tests.

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